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Welded Grating vs Swage-Locked Grating

Welding uses heat to fuse the bars; swaging cold-forms them into a mechanical lock. The difference matters most for aluminium and for distortion-sensitive panels.

FactorWelded GratingSwage-Locked Grating
ProcessResistance-welded with heatCross bars cold-swaged into punched bearing bars
Heat distortionSome, from weldingNone — cold process, tight tolerances
Typical materialCarbon steelAluminium and steel
StrengthHighest for carbon steelStrong mechanical lock, slightly lower than welded steel
Best fitHeavy industrial steel platformsAluminium panels, offshore, food/washdown, prefab runs
The verdict

Use welded grating for the strongest, most economical carbon-steel flooring. Use swage-locked grating for aluminium and where heat distortion must be avoided — offshore, food and prefabricated panels.

FAQ

Why is aluminium grating swage-locked instead of welded?

Welding aluminium is difficult and distorts thin bars, so cross bars are cold-swaged into the bearing bars for a clean, strong mechanical lock without heat.

Is swage-locked grating as strong as welded?

For the same material it is close, but welded carbon-steel grating remains the strongest and most economical for heavy structural loads.

Welded steel grating · All steel grating · All comparisons

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